"ASK ME ANYTHING": TEN ANSWERS TO YOUR QUESTIONS ABOUT AUDI G28

"Ask Me Anything": Ten Answers To Your Questions About Audi G28

"Ask Me Anything": Ten Answers To Your Questions About Audi G28

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How to Replace an Audi G28 Engine Speed Sensor

In this video, Charles the Humble Mechanic demonstrates how to replace the G28 engine speed sensor. This sensor is situated at the edge of transmission, above the flywheel gear. It sends a signal to the ECU via a grey wire (T55/49), then to the tachometer in the instrument cluster.

1. Engine Speed Sensor

The sensor is located at the edge of the transmission just above the flywheel ring gear, the G28 Engine Speed Sensor sends an electrical signal to ECU pin T55/49 through a grey wire. The ECU then utilizes this information to regulate the boost, fuel, and timig. It also sends signals to the G5 Tachometer located in the instrument cluster.

The sensor is used to connect with the G40 Camshaft position Sensor. The ecu must be aware when the crankshaft is TDC and the location of the camshaft so it can trigger spark and injectors accordingly.

If this sensor fails when it fails, the ECU will display an error code P00160. This means that the Crank Shaft is not in sync with the Intake Camshaft. It could also be a sign of a chain stretch or a jumpy chain link in the upper chain of timing. However, the error code won't appear on its own, without additional information from other sensors (G4 and G40).

Testing is a bit tricky since there are two pins for the connector and they serve different purposes but the best method to test it is by measuring resistance between the sensor and the ECU. It should read approximately 1000 ohms when it is in full operation. If you're having issues with this component, look for evidence of coolant or oil in the connector bay.

2. Injectors

Yesterday, while accelerating from the highway paytoll at maximum speed I noticed a significant drop in power. It was like the engine had run out of gas. Or my injectors were not firing. I pulled out the spark plugs this morning and found that 3 were soaked with gasoline and the fourth was dry. I put tissue over each injector hole, and when i turn the engine on without sparks, the three with gazoline jump right out. The 4th one remains closed. I tested the ground connection on ECU pins 14/55/30/55/48/55/14/55/48/ I got zero Ohm. So i assume the problem is elsewhere.

I also tried to reset PID but without success. The car will start when the G28 is disconnected, but it runs fine with the G28 plugged in. However the intermittent misfire issue persists at higher RPM. The temperature sensor for coolant (G62) shows the wrong temperature value of -49c even when i unplug it. I also noticed that the gauge for oil pressure in the cockpit is showing 2 bar while the actual pressure is 0.0 when I crank up the engine.

I'm not sure what to do. I think I've ruled everything else out. I'm concerned that i may have missed something. If anyone has any suggestions, please let me know! TIA!

3. Fuel Pump

The fuel pump on the g28 is activated by a signal by the RPM sensor. The GM-style read more transmitter is similar to the G4 sender, and both operate on the 80,100,200, UrS, and RS2 vehicles. You can easily find an extra in a wrecking shop or a parts store. Test them out by putting your DMM in resistance mode and measure between pins 1 (with the bump on the connector end up) and 2 (2nd from the left on the black end of the connector). They must be infinite ohms.

4. ECU

Our 20vt turbo (3B AAN, ABY, and ADU) engines are equipped with an ECU that must click here be aware of the speed and position of the crankshaft in order to make decisions regarding timing of the fuel injectors, etc. To accomplish this, it makes use of a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If either of these goes badly, you will see codes on the diagnostic website scanner which could cause engine shut down.

Some of the symptoms of a failed G28 sensor read more are an inaccurate rev counter for the gearbox, gears shifting quicker than normal and/or misfiring when you are in gear. If you experience any of these issues, it is likely your sensor is going bad and requires website replacement. They are cheap and easy-to-find particularly if they're an Bosch unit like ours. Alternatively, GM's version of this part would be a good option.

5. Tachometer

A malfunctioning engine sensor can cause a variety of issues in your car. It is a crucial part of your Audi's transmission, as it sends information to the ECU about how fast or slow the vehicle's crankshaft is rotating. If the sensor fails, it could cause problems for the transmission and the rest of the car's components.

The G5 engine sensor is located near the edge of transmission, above the flywheel ring. It sends a signal via a gray wire to the ECU pin T55/49. The ECU is then able to process this signal to regulate fuel, timig, and boost and then transmitting it to the G5 Tachometer located in the instrument cluster. You can test the sensor for failure by examining the continuity between it and the tachometer, between ECU pin T55/49 and the instrument cluster connection to pin T6a/1 (trace [79]) and between pin T6a/1 and the instrument cluster pin T26a/12. You should see around 1000 ohms of resistance between those points. This part is common across the Audi 80-100-200-RS2 series, starting beginning with the 1985 MC and up to the 1997 UrS AN and 1995 RS2 DU You may also find them in wrecking yards.

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